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Aluminum
Sheet Metal Services

Material
Lead Time
1 – 15 Days
Cost

$

Aluminum Sheet Metal Description

Aluminum sheet metal is a popular and versatile material used in many industries, including automotive, aerospace, and construction. It is lightweight and durable, making it ideal for various applications. Aluminum resists corrosion, making it suitable for outdoor use.

This material comes in different grades and thicknesses to meet specific needs. It is easy to form and shape, allowing for custom designs. Aluminum is also recyclable, making it an environmentally friendly choice.

Overall, Aluminum is a flexible and cost-effective material that offers many benefits across different uses.

Key Characteristics

Characteristics may vary depending on the grade/alloy.

  • Biocompatible
  • Chemical Resistant
  • Corrosion Resistance
  • High Ductility 
  • High Insulation
  • High Strength-to-Weight Ratio
  • Lightweight
  • Low Density
  • Nontoxic
  • Thermal Conductivity

Applications

  • Appliances
  • Automotive Bodies and Frames
  • Brackets
  • Bridges
  • Chemical Packaging
  • Cookware
  • Enclosures
  • Food & Beverage Packaging
  • Furniture
  • Gutters
  • Heat Exchangers
  • Housings
  • Lighting Fixtures
  • Window Frames

Industries that use Aluminum

  • Aerospace & Defense
  • Automotive
  • Construction
  • Electric
  • Energy
  • Industrial
  • Medical, Dental, & Sciences
Why should you choose aluminum sheet metal for your project?

Aluminum sheet metal is an excellent choice for many projects because it has several benefits. It is lightweight and resists corrosion, making it ideal for aerospace, transportation, and construction industries. Aluminum also bends easily, allowing it to take on complex shapes without cracking. Cutting and shaping it precisely makes it easy to work with. Aluminum comes in different thicknesses, strengths, and finishes, making it versatile for various uses. It is also environmentally friendly, as it can be recycled many times without losing quality. Choosing Aluminum for your project requires a durable, cost-effective, and easy-to-use material.

Finishes for aluminum sheet metal fabrication.

Aluminum can have different finishes, each with its benefits. Anodizing is a popular option that makes the metal more corrosion-resistant, improves durability, and enhances its appearance. This process involves soaking the Aluminum in an electrolyte solution and applying an electric current to form a protective oxide layer on the surface.

Powder coating is another standard finish. It provides a smooth, colorful, and long-lasting layer on the metal. The process uses dry powder that sticks to the Aluminum and is then heated to create a solid coat.

Polishing and brushing create shiny and textured surfaces. Chemical etching allows for artistic designs and improves the metal’s grip.

The best finish for Aluminum depends on how you plan to use it, your desired look, budget, and environmental factors.

Aluminum FAQs

What is aluminum?

Aluminum is a lightweight and strong metal that resists corrosion well. It is commonly used in manufacturing because it is strong for its weight and has many uses.

What are the standard finishes for sheet metal aluminum?

Anodized, brushed, polished, and painted are standard aluminum sheet metal finishes.

Advantages of sheet metal aluminum.

Aluminum sheet metal is lightweight, strong, and resistant to rust. It has a great strength-to-weight ratio and excellent heat conductivity.

Disadvantages of sheet metal aluminum.

Aluminum sheet metal can corrode easily. It is not as strong as other materials and often requires special fabrication tools.

Aluminum Sheet Metal Alloys

Aluminum 1100-0

Max Material Thickness (in)

0.190

Heat Treatable

No

Tensile Strength (Ultimate, PSI)

13000

Fatigue Strength (PSI)

5000

Hardness (Brinell)

23

Milled Parts Machinability (AISI Rating)

360%

Aluminum 1100-H14

Max Material Thickness (in)

0.190

Heat Treatable

No

Tensile Strength (Ultimate, PSI)

18000

Fatigue Strength (PSI)

7200

Hardness (Brinell)

32

Milled Parts Machinability (AISI Rating)

360%

Aluminum 2024-0

Max Material Thickness (in)

0.125

Heat Treatable

Yes

Tensile Strength (Ultimate, PSI)

27000

Fatigue Strength (PSI)

13000

Hardness (Brinell)

47

Milled Parts Machinability (AISI Rating)

360%

Aluminum 2024-T3

Max Material Thickness (in)

0.190

Heat Treatable

Yes

Tensile Strength (Ultimate, PSI)

63800

Fatigue Strength (PSI)

20000

Hardness (Brinell)

120

Milled Parts Machinability (AISI Rating)

360%

Aluminum 2024-T81

Max Material Thickness (in)

0.090

Heat Treatable

Yes

Tensile Strength (Ultimate, PSI)

70300

Fatigue Strength (PSI)

19000

Hardness (Brinell)

128

Milled Parts Machinability (AISI Rating)

360%

Aluminum 3002-0

Max Material Thickness (in)

0.125

Heat Treatable

No

Tensile Strength (Ultimate, PSI)

N/A

Fatigue Strength (PSI)

N/A

Hardness (Brinell)

N/A

Milled Parts Machinability (AISI Rating)

360%

Aluminum 3003-0

Max Material Thickness (in)

0.800

Heat Treatable

No

Tensile Strength (Ultimate, PSI)

16000

Fatigue Strength (PSI)

7300

Hardness (Brinell)

28

Milled Parts Machinability (AISI Rating)

360%

Aluminum 3003-H14

Max Material Thickness (in)

0.190

Heat Treatable

No

Tensile Strength (Ultimate, PSI)

23000

Fatigue Strength (PSI)

8700

Hardness (Brinell)

42

Milled Parts Machinability (AISI Rating)

360%

Aluminum 3003-H22

Max Material Thickness (in)

0.250

Heat Treatable

No

Tensile Strength (Ultimate, PSI)

20000

Fatigue Strength (PSI)

10000

Hardness (Brinell)

37

Milled Parts Machinability (AISI Rating)

360%

Aluminum 5005-H14

Max Material Thickness (in)

0.130

Heat Treatable

No

Tensile Strength (Ultimate, PSI)

24000

Fatigue Strength (PSI)

9900

Hardness (Brinell)

48

Milled Parts Machinability (AISI Rating)

360%

Aluminum 5005-H34

Max Material Thickness (in)

0.130

Heat Treatable

No

Tensile Strength (Ultimate, PSI)

23000

Fatigue Strength (PSI)

11000

Hardness (Brinell)

43

Milled Parts Machinability (AISI Rating)

360%

Aluminum 5052-H32

Max Material Thickness (in)

0.220

Heat Treatable

No

Tensile Strength (Ultimate, PSI)

34000

Fatigue Strength (PSI)

17000

Hardness (Brinell)

60

Milled Parts Machinability (AISI Rating)

360%

Aluminum 5052-H34

Max Material Thickness (in)

0.125

Heat Treatable

No

Tensile Strength (Ultimate, PSI)

37000

Fatigue Strength (PSI)

18000

Hardness (Brinell)

68

Milled Parts Machinability (AISI Rating)

360%

Aluminum 5083-H116

Max Material Thickness (in)

0.190

Heat Treatable

No

Tensile Strength (Ultimate, PSI)

47000

Fatigue Strength (PSI)

23000

Hardness (Brinell)

83

Milled Parts Machinability (AISI Rating)

360%

Aluminum 5086-H116

Max Material Thickness (in)

0.190

Heat Treatable

No

Tensile Strength (Ultimate, PSI)

44000

Fatigue Strength (PSI)

22000

Hardness (Brinell)

81

Milled Parts Machinability (AISI Rating)

360%

Aluminum 6061-0

Max Material Thickness (in)

0.190

Heat Treatable

Yes

Tensile Strength (Ultimate, PSI)

19000

Fatigue Strength (PSI)

8800

Hardness (Brinell)

33

Milled Parts Machinability (AISI Rating)

360%

Aluminum 6061-T4

Max Material Thickness (in)

0.190

Heat Treatable

Yes

Tensile Strength (Ultimate, PSI)

33000

Fatigue Strength (PSI)

14000

Hardness (Brinell)

63

Milled Parts Machinability (AISI Rating)

360%

Aluminum 6061-T6

Max Material Thickness (in)

0.190

Heat Treatable

Yes

Tensile Strength (Ultimate, PSI)

45000

Fatigue Strength (PSI)

14000

Hardness (Brinell)

93

Milled Parts Machinability (AISI Rating)

360%

Aluminum 7075-0

Max Material Thickness (in)

0.190

Heat Treatable

Yes

Tensile Strength (Ultimate, PSI)

35000

Fatigue Strength (PSI)

18000

Hardness (Brinell)

59

Milled Parts Machinability (AISI Rating)

360%

Aluminum 7075-T6

Max Material Thickness (in)

0.190

Heat Treatable

Yes

Tensile Strength (Ultimate, PSI)

83000

Fatigue Strength (PSI)

23000

Hardness (Brinell)

150

Milled Parts Machinability (AISI Rating)

360%

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