Sheet Metal Fabrication Services & Solutions
Prototek’s sheet metal fabrication services offer:
- Variety of Production-Grade Materials
- Price Breaks on Large-Volume Orders
- Precision & Repeatability
-
Instant and
Engineer-Assisted
Quotes - 100+ Materials
-
40+ Surface
Finishes -
Certifications:
ISO 9001:2015,
AS9100D, and ITAR
- Instant and Engineer-Assisted Quotes
- 100+ Materials
- 40+ Surface Finishes
- Certifications: ISO 9001:2015, AS9100D, and ITAR
-
Instant and
Engineer-Assisted
Quotes - 100+ Materials
-
40+ Surface
Finishes -
Certifications:
ISO 9001:2015,
AS9100D, and ITAR -
In-House Services: 3D Printing,
CNC Machining, Urethane Casting,
and Sheet Metal Fabrication
Our Simple Process
Upload your project’s CAD file.
We review your file and provide design for manufacturability (DFM) feedback.
Once complete, it passes through quality control.
Our team ships your product anywhere in the USA.
Our Custom Sheet Metal Fabrication Services
Prototek offers custom precision sheet metal services for various industries. Our skilled engineers and technicians craft high-quality metal parts using materials such as stainless steel, aluminum, copper, and titanium.
We manufacture a wide range of products, from basic brackets and enclosures to intricate assemblies and structures. Our services include design and engineering support, as well as metal cutting, bending, punching, welding, painting, and finishing. We also offer rapid prototyping and low-volume production to meet the specific needs of individual projects.
Our focus is on delivering cost-effective and reliable solutions that meet our clients’ requirements for quality, performance, and turnaround time. Whether you require a single part or a large production run, our team delivers high-quality sheet metal fabrication that consistently exceeds expectations.
How does sheet metal fabrication work?
Prototek’s CNC manufacturing shops offer comprehensive solutions for every step of the sheet metal fabrication process, including:
Design & Engineering
Every project begins with a well-designed blueprint, usually created with computer-aided design (CAD) software. This blueprint provides essential details, including dimensions, tolerances, and material specifications, necessary for construction. It outlines the size and shape of each part, ensuring that the finished product meets both aesthetic and functional requirements while also adhering to industry standards.
The blueprint provides a clear guide that enables Prototek engineers to manufacture your projects effectively, ultimately leading to their success. You can also trust our team for design and technical support. We offer design for manufacturability (DFM) support, advise on material and finish choices, and ensure manufacturability through a formal Supplier Quality Manual.
Cutting
In this phase, we remove the material from a flat sheet of metal stock to achieve the initial shape. We have different techniques available to create various shapes and sizes, including:
Laser Cutting
Laser cutting is a subtractive manufacturing process that utilizes a high-powered, focused laser beam to create precise cuts in sheet metal materials.
OEM:
Amada, Beam Dynamics, Epilog, IPG
Lead Time:
1 -15 Days
Max Dimensions:
120 in X 60 in
Thickness: 0.875 in
Waterjet Cutting
Waterjet cutting is a subtractive manufacturing process that cuts materials using high-pressure water mixed with small abrasive particles.
OEM:
Flow
Lead Time:
1 -15 Days
Max Dimensions:
Linear Straightness: ± 0.0021 in
Repeatability: 0.0014 in
Bending and Forming
This phase involves pressing the piece to shape it into the required geometry.
Joining and Assemblies
Press Brake Forming
Press brake forming utilizes a matching punch and die set, applying force along a straight axis to produce linear bends in metal sheets.
OEM:
Amada
Lead Time:
1 -15 Days
Max Dimensions:
Press Brake Tonnage: 90 tons
Maximum Sheet Metal Bend Length: 10 ft
Sheet Thickness: 0.003 in – 0.375 in
Once we have shaped the components to specification, we join them into a single, complete product, subassembly, or prototype. The Prototek team utilizes various processes, including welding (MIG, TIG, laser) and riveting.
OEM:
N/A
Lead Time:
1 -15 Days
Including, but not limited to:
- Functional prototyping
- Product testing and qualification
- Low volume, end-use production
Custom Sheet Metal Materials
Prototek Digital Manufacturing offers a wide range of sheet metal and fabrication materials to meet different manufacturing needs. Our skilled team works with a variety of materials, including stainless steel, aluminum, and carbon steel. You can trust our expertise and commitment to quality to bring your ideas to life.
Metals
- Aluminum
- Brass
- Bronze
- Copper
- Nickel-Based High Temperature Alloys:
- Inconel
- Invar
- Kovar
- Nitronic 60
- Stainless Steel
- Steel
- Titanium
- Tool Steel
Can't find the right material on our list?
At Prototek, we take pride in our proactive, customer-centered approach to projects. If you require a material not listed, we can source it for you. You only need to specify it in your quote, and the team will get back to you. Quoting might take more time while we source the material for you.
Sheet Metal Finishes
Finishing is the final step in making sheet metal products. It affects both the appearance of the product and its longevity. The method chosen depends on the part’s intended use and the designer’s preferences. A high-quality finish can make the product more attractive and valuable. Overall, finishing is essential for a successful sheet metal project.
Our sheet metal finishes employ advanced CNC machining for production. Options available include:
- Powder coating
- Anodizing
- Chem film
- Zinc plating
- Electroless nickel plating
- Passivation for stainless steel
Prototyping and Production Parts with Sheet Metal Fabrication
Prototek Digital Manufacturing provides high-quality rapid prototyping and production parts. We use advanced sheet metal fabrication techniques to meet your manufacturing needs. Our skilled engineers and technicians work with the latest technologies to ensure precision, efficiency, and cost-effectiveness.
We also offer services such as laser cutting, waterjet cutting, and press brake operations to handle projects of varying sizes and complexities. Whether you need small batches or large-scale production, you can trust Prototek to bring your ideas to life with high quality and fast turnaround times.
Learn More About Prototek's Sheet Metal Fabrication Services
Through our resources, you can discover the complexities of Sheet Metal Fabrication and gain insights into creating top-notch designs specifically tailored for this cutting-edge technology.
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Precision Sheet Metal Fabrication FAQs
Sheet metal fabrication is the process of creating metal parts and products by cutting, bending, and forming thin sheets of metal into various shapes. This versatile manufacturing technique enables the production of a wide range of components, from simple brackets to intricate enclosures. Prototek’s skilled team leverages advanced equipment and techniques to deliver high-quality sheet metal parts tailored to your specific requirements.
At Prototek, we offer a wide range of sheet metal finishing options to meet your specific requirements. Our capabilities include powder coating, plating, anodizing, and painting, ensuring a durable and visually appealing final product. Our team of experts will work closely with you to determine the optimal finish for your project, delivering high-quality results that exceed your expectations.
Sheet metal fabrication is a precise, cost-effective, and versatile solution for your manufacturing needs.
Sheet metal fabrication can be labor-intensive and has limited design flexibility compared to other manufacturing methods.
Absolutely! Prototek Digital Manufacturing offers state-of-the-art capabilities, including waterjet and laser cutting for sheet metal.
Why choose Prototek's sheet metal fabrication to manufacture your project?
Prototek’s sheet metal fabrication services provide unparalleled quality and precision, bringing your project to life. With state-of-the-art equipment and a team of skilled technicians, we deliver exceptional results tailored to your specifications. Our commitment to innovation and attention to detail ensures your project is manufactured to the highest standards, meeting your timeline and budget requirements.
Certified Precision Sheet Metal Fabrication
At Prototek, we are committed to quality assurance and carry out thorough control procedures to ensure that our sheet metal fabrication services meet and exceed the highest standards. Across our facilities, we hold various certifications and registrations, including:
- ISO 9001:2015 certified to ensure consistent quality that meets customer and regulatory requirements.
- AS9100D for quality performance, and implementing it can reduce costs, increase productivity, and improve customer satisfaction in aerospace projects.
- Defense Federal Acquisition Regulation Supplement (DFARS) and National Institute of Standards and Technology (NIST) compliant for data security.