Machining Service:
CNC Routing Parts
Our high-precision CNC routing services offer the following:
- Repeatability
- High Dimensional Tolerances
- Custom Prototypes and End-Use Parts
- Instant and Engineer-Assisted Quotes
- Certifications: ISO 9001:2015, AS9100D, and ITAR
- Instant and Engineer-Assisted Quotes
- Certifications: ISO 9001:2015, AS9100D, and ITAR
-
Instant and
Engineer-Assisted
Quotes - 100+ Materials
-
40+ Surface
Finishes -
Certifications:
ISO 9001:2015,
AS9100D, and ITAR -
In-House Services: 3D Printing,
CNC Machining, Urethane Casting,
and Sheet Metal Fabrication
Our Process is Simple.
Upload a CAD file and request a quote.
Our team will start production.
Once complete, it passes through quality control.
Lastly, our team ships the part(s) to you.
CNC Routing
Prototek is a leading CNC routing company specializing in the rapid production of CNC parts, ranging from intricate prototypes and functional components to custom-designed parts. We have extensive in-house capabilities to cut, shape, and carve a wide range of materials for industries such as aerospace, automotive, consumer products, and medical devices.
Our versatile machines provide maximum efficiency and precision. We offer design assistance and technical support to align your designs with their capabilities, considering clearances, tolerances, grain and material properties, and tool paths, to ensure the highest-quality results.
What is CNC Routing?
CNC routing gives manufacturing operations an exceptional advantage in shaping and carving various materials with superior accuracy and efficiency. At Prototek, we use a full suite of computer-controlled cutting tools to bring your groundbreaking concepts to life with unmatched precision and design optimization.
Our cutting-edge technology enables you to process composites, plastics, and metals to create highly detailed designs, intricate geometries, and custom parts that meet and exceed the most stringent specifications. Technicians position the material on the machine bed, and a cutting tool follows programmed paths to shape the material.
How does CNC Routing work?
CNC routing uses computer-controlled machines to cut composites, plastic, and metal. Technicians position the material on the machine bed, and a cutting tool follows programmed paths to shape the material. It is efficient, precise, and commonly used for creating furniture, cabinetry, signage, and industrial parts.
What are the parts of a router?
A CNC (Computer Numerical Control) router is a versatile machine tool that uses computer-controlled motors to precisely cut, shape, and carve various materials, such as composites, plastic, and metal. The main components of a CNC router typically include:
1. Frame: The sturdy frame provides structural support for the entire machine and ensures stability during operation.
2. Spindle: The spindle is the rotating tool holder that securely grips the cutting tool or bit and spins it at high speeds to perform the cutting or engraving.
3. Axes: CNC routers typically have three primary axes (X, Y, and Z) that allow the spindle to move in multiple directions, enabling complex cutting patterns and shapes.
4. Motors and Drives: Powerful motors, often stepper or servo motors, control the movement of the axes, precisely positioning the spindle as per the programmed instructions.
5. Controller: The computer-based controller is the “brain” of the CNC router. It interprets the G-code or CAM (Computer-Aided Manufacturing) software instructions and sends the appropriate signals to the motors and drives.
6. Cutting Tools: Various specialized cutting tools, such as end mills, drill bits, and router bits, are used to cut, shape, and engrave the workpiece material.
7. Workholding: The workpiece is securely placed on the machine’s table or bed, often using clamps, vises, or vacuum systems, to ensure accurate and consistent cutting.
CNC Routing Advantages
CNC routing has revolutionized the way products are designed and manufactured. The following are a few of the advantages of CNC routing:
- Precision & Accuracy - Programmable to tight tolerances.
- Volume - Great for higher volume repetitive parts.
- Versatility - Wide range of materials: composites, plastics, metals, and composites.
CNC Routing Disadvantages
While there are a lot of advantages to routing, there are also some disadvantages to consider:
- Size Limitations - Limited to size of of machine.
- Hard Metals - Can't machine metals such as titanium and steel.
CNC Routing at Prototek
OEM:
KOMO
Lead Time:
14 Days
Max Dimensions:
48 x 120 in
Material:
Plastic, composites, and soft metals.
Tolerances:
± 0.005 in
Prototek's Machining Materials
At Prototek Digital Manufacturing, we specialize in a wide range of CNC routing materials to meet the diverse needs of our clients. From high-performance plastics and advanced composites to plastic and metal, our state-of-the-art CNC routers can precisely machine a variety of materials with unparalleled accuracy and efficiency.
Metals
Plastics
Other Materials
- G-10
- Machined Ceramics:
- Macor
Does your project require a material not on our list?
Let us know if your project requires materials that are not on the list! We can accommodate other material requests, but quotes may need more time while we source the material.
Designing Parts for Routing
When designing parts for a CNC router, several essential factors must be remembered for the best results. Make sure your part’s shape works well with the CNC routing capabilities, such as having smooth curves, rounded corners, and avoiding sharp internal angles. Include proper clearances and tolerances to accommodate the router bit size and the machining process. Pay attention to the direction of the grain and material properties, as they can affect the quality of the finished part. Also, consider the tool paths and machining strategies to reduce waste, improve cycle times, and achieve a high-quality surface finish. By carefully designing your parts, you can take advantage of the speed and precision of CNC routing to bring your ideas to reality.
Finishes for Machined Components
At Prototek, we provide various finishing options for parts produced using our state-of-the-art CNC routers. Our skilled technicians can assist you in achieving the perfect finish for your project, whether you need precision machining, custom coatings, a smooth, polished surface, or a specialized texture. With our expertise and advanced equipment, you can trust Prototek to enhance the quality and appearance of your CNC-machined parts.
Learn More About CNC Machining
Through our resources, you can explore the complexities of CNC Machining and gain insights into creating top-notch designs tailored to this cutting-edge technology.
Top 10 Benefits of CNC Machining in Aerospace Manufacturing
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Heat-Treatable Alloys in Machining and Sheet Metal Fabrication
Explore heat-treatable alloys, which are essential in industries like aerospace and automotive. These materials improve strength, durability, and resistance to wear through careful heating and...
CNC Machining: Plastic Materials
As industries increasingly demand precision and versatility, our advanced capabilities can turn your ideas into reality. From lightweight and corrosion-resistant acrylic to durable polycarbonate and...
Prototek's
Other CNC Manufacturing Capabilities
Why choose Prototek for your next CNC routing project?
Prototek has over 30 years of experience in providing top-quality, precision-machined parts and assemblies. Our team of experienced engineers and machinists offers exceptional service. We use state-of-the-art CNC equipment and software to produce high-quality components that meet specifications.
We also offer superior in-house services, providing faster turnaround times and lower costs, including CNC routing and milling, turning, and sheet metal fabrication. We have facilities across the U.S. with ample capabilities for faster, high-quality production.